什麼齒輪泵可以抽高粘度的膠水
不鏽鋼齒輪泵廠介紹目前,盡管國內企業已生產出不少適於輸送高粘度液體的齒輪泵,但由於測試手段不完善,在材料選擇、泄漏與噪聲防治方麵仍存在一些問題。特別是國產高粘度齒輪泵在效率、可靠性與使用壽命等方麵與國外產品存在較大差距。因此,我國石油和化工等行業所使用的高粘度齒輪泵多數仍依賴進口。國內外高粘度齒輪泵的發展特點如下:
1.齒輪結構
高粘度齒輪泵的齒輪常見的有直齒、斜齒、人字齒、螺旋齒,齒廓主要有漸開線和圓弧型式。通常小型齒輪泵多采用漸開線直齒輪,高溫齒輪泵常采用變位齒輪,輸送高粘度、gaoyajuhewurongtiderongtibengduocaiyongjiankaixianxiechilun。chilunyuzhouzhichengyiti,qigangxingjikekaoxinggaoyuchilunyuzhoudanduzhizaodechilunbeng。guowaidiyachilunbengdechilunchangcaiyongfangxingjiegou,jichilundechikuandengyuchidingyuanzhijing。ergaoyachangheshiyongdegaozhanduchilunbengdelunchikuanduxiaoyuqichidingyuanzhijing,zheshiweilejianxiaochilundejingxiangshouyamianji,jiangdichilun、軸承的載荷。
2.泵體及加熱方式
一般來說,齒輪泵的泵殼越重,其耐溫度、naiyaqiangduyeyuegao。bengticailiaochangcaiyongqiumozhutie,yikecaiyongzhuzaolvhejinyingmorongzhuercheng,huocaiyongjiyalvhejinxingcaijiagongzhizao。dangshusongdejiezhijuyoufushixingshi,kecaiyongchengbenjiaogaodebuxiugangcailiao。
youyugaozhanduchilunbengshusongdejiezhizhandujiaogao,weijianxiaoliudongzuli,tigaobengdexiyenengli,bixuduijiezhijinxingjiarehuobaowen。tongchangcaiyongdianreyuanjianjiare,keshizhanxingyetishourejunyun。ruowendubodongbuda,shusongdegaozhanduyetirongyifashengjiangjieshi,jianyicaiyongliutijiarefangshi,tebieshipailiangdadechilunbeng。liutijiareyoufenneizhi、外wai置zhi式shi結jie構gou。所suo謂wei內nei置zhi式shi是shi指zhi在zai齒chi輪lun泵beng泵beng體ti或huo端duan蓋gai的de內nei部bu設she計ji突tu熱re套tao,外wai置zhi式shi則ze是shi通tong過guo螺luo栓shuan將jiang夾jia熱re套tao與yu泵beng體ti聯lian接jie在zai一yi起qi。往wang夾jia套tao內nei通tong入ru蒸zheng汽qi、導(dao)熱(re)油(you),還(hai)是(shi)冷(leng)卻(que)水(shui),要(yao)根(gen)據(ju)介(jie)質(zhi)具(ju)體(ti)情(qing)況(kuang)而(er)定(ding)。內(nei)置(zhi)式(shi)適(shi)用(yong)於(yu)對(dui)輸(shu)送(song)液(ye)體(ti)溫(wen)度(du)均(jun)勻(yun)性(xing)要(yao)求(qiu)較(jiao)高(gao),或(huo)要(yao)求(qiu)對(dui)高(gao)溫(wen)液(ye)體(ti)進(jin)行(xing)均(jun)勻(yun)冷(leng)卻(que)的(de)場(chang)合(he)。
3.軸承材料、結構與潤滑
不鏽鋼齒輪泵廠介紹高gao粘zhan度du齒chi輪lun泵beng的de軸zhou承cheng通tong常chang采cai用yong滑hua動dong軸zhou承cheng,並bing在zai軸zhou承cheng內nei壁bi的de非fei承cheng載zai麵mian上shang專zhuan門men設she計ji螺luo旋xuan式shi流liu道dao,螺luo旋xuan槽cao的de旋xuan向xiang與yu齒chi輪lun軸zhou的de轉zhuan向xiang相xiang同tong。軸zhou承cheng外wai端duan與yu泵beng的de進jin液ye口kou相xiang通tong,軸zhou承cheng內nei端duan的de螺luo旋xuan槽cao與yu輪lun齒chi根gen部bu(真空部位)xiangtong。dangzhouxuanzhuanshi,jiezhuluoxuanzuoyongjizhouchengliangduandeyalicha,jiangzhouchengwaibudediwenyetixiruzhoucheng,duizhouchengjinxingrunhuahelengquehou,liurugangtuokainiehedechijian,gouchengyigerunhuachongfen、散熱快的螺旋自吸式低壓潤滑係統。該潤滑方式的優點是:進(jin)入(ru)軸(zhou)承(cheng)的(de)潤(run)滑(hua)液(ye)全(quan)部(bu)是(shi)低(di)溫(wen)介(jie)質(zhi),粘(zhan)性(xing)潤(run)滑(hua)液(ye)易(yi)於(yu)形(xing)成(cheng)承(cheng)載(zai)能(neng)力(li)強(qiang)的(de)動(dong)壓(ya)油(you)膜(mo)。大(da)量(liang)的(de)潤(run)滑(hua)液(ye)循(xun)環(huan)不(bu)斷(duan)地(di)帶(dai)走(zou)軸(zhou)承(cheng)的(de)熱(re)量(liang),對(dui)軸(zhou)承(cheng)起(qi)到(dao)良(liang)好(hao)的(de)潤(run)滑(hua)和(he)冷(leng)卻(que)作(zuo)用(yong)。
youyuyouchongzudeyetiqutianchonggangtuoliniehedelunchigenbu,dadagaishanlechilunbengdezixixingneng,bimianlexikongxianxiang,bujinkeyitigaorongjixiaolv,yeyouliyujianqingqishi、降低噪聲。軸承的材料常用工具鋼,並經表麵硬化處理,以提高它的抗膠合能力。
4.吸排油口
高(gao)粘(zhan)度(du)齒(chi)輪(lun)泵(beng)的(de)吸(xi)液(ye)口(kou)管(guan)徑(jing)一(yi)般(ban)較(jiao)大(da),有(you)時(shi)采(cai)用(yong)擴(kuo)散(san)形(xing)吸(xi)液(ye)口(kou)來(lai)擴(kuo)大(da)低(di)壓(ya)區(qu)的(de)容(rong)積(ji),以(yi)降(jiang)低(di)入(ru)口(kou)液(ye)體(ti)的(de)流(liu)速(su),減(jian)小(xiao)泵(beng)的(de)吸(xi)液(ye)阻(zu)力(li)。這(zhe)種(zhong)結(jie)構(gou)還(hai)可(ke)以(yi)減(jian)小(xiao)作(zuo)用(yong)在(zai)軸(zhou)頸(jing)及(ji)軸(zhou)承(cheng)上(shang)的(de)徑(jing)向(xiang)力(li),延(yan)長(chang)高(gao)粘(zhan)度(du)齒(chi)輪(lun)泵(beng)的(de)使(shi)用(yong)壽(shou)命(ming)。
5.止回閥與安全閥
在齒輪泵的輸出管路上安裝有一個止回閥,這樣在檢修泵及輸出管道時,係統中的液體不至於倒流;齒chi輪lun泵beng帶dai負fu荷he停ting車che時shi,在zai其qi輸shu出chu管guan道dao內nei產chan生sheng局ju部bu真zhen空kong,可ke防fang止zhi泵beng倒dao轉zhuan。高gao粘zhan度du齒chi輪lun泵beng的de出chu口kou管guan路lu上shang還hai設she置zhi安an全quan閥fa等deng保bao護hu裝zhuang置zhi,這zhe樣yang一yi旦dan泵beng的de出chu口kou通tong道dao發fa生sheng堵du塞sai,就jiu可ke以yi打da開kai安an全quan閥fa卸xie壓ya。安an全quan閥fa可ke以yi與yu泵beng體ti或huo泵beng蓋gai鑄zhu成cheng一yi體ti,也ye可ke以yi單dan獨du裝zhuang配pei。
